Isuzu GIGA 8x4 rear loader truck

Technical features:

1. High-power, low-emission engine

ISUZU Garbage rear loader truck is equipped with 6WG1-TCG61 turbocharged intercooled diesel engine (460HP/15.681L), which meets Euro 6 emission standards. With high load adaptability, the 460HP power output can meet the high-density transportation needs of urban garbage (such as concentrated transportation during peak hours in the morning and evening), and ensure the power stability in steep slopes and long-distance transportation scenarios. At the same time, turbocharging technology improves combustion efficiency and reduces the unit energy consumption cost of garbage transportation by about 15%-20%.

2. Tank design and manufacturing process

Technical features: Q235 special steel 25CBM curved tank (4mm thick) + integral molding process. The Isuzu garbage rear loader has a longer corrosion resistance life. The acid and alkali corrosion resistance of Q235 steel is 30% higher than that of ordinary steel. With the curved structure to avoid stress concentration, the design life can reach more than 10 years. The loading efficiency has also been optimized. The curved tank body lowers the center of gravity. With a total mass of 33 tons (load capacity of 20 tons), the amount of garbage transported in a single trip is 12%-15% higher than that of similar flat tank models.

3. Compression mechanism technology

1:3.4 compression ratio + fully automatic hydraulic system (single cycle 40-45 seconds). Transportation cost savings, 3.4 times compression ratio reduces the volume of garbage of the same volume to 30% of the original volume, and the number of transportation trips per day is reduced by 40%, and the corresponding fuel/labor costs are significantly reduced. The operation process is standardized, and PLC control realizes the automation of the entire process of loading-compression-unloading. The compression cycle error is ≤2 seconds, avoiding efficiency fluctuations caused by manual operation.

4. Hydraulic system overload protection + body stability control

——Equipment failure rate control: The pressure sensor monitors the hydraulic value in real time. When the limit is exceeded, the Isuzu GIGA Garbage rear laoder automatically cuts off the power to reduce the probability of damage to key components (the failure rate is reduced by 60% compared with the mechanical protection system).

——Accident prevention: The Electronic Stability Program (ESP) intervenes in emergency steering when the vehicle speed is greater than 30km/h to reduce the risk of rollover when fully loaded.

Key manufacturing technology standards：

1.Precision car body manufacturing

◆3D laser scanning positioning (±0.5mm tolerance)

◆Robot welding workstation (weld UT flaw detection pass rate ≥99.8%)

◆Cathode electrophoretic coating line (salt spray resistance ≥1000h)

2.Hydraulic system manufacturing

◆Precision honing cylinder (roundness ≤0.01mm)

◆Servo control valve group (response time ≤50ms)

◆Dynamic pressure test bench (200 hours fatigue test)

3.Intelligent control system production

◆Automotive grade electronic components (operating temperature -40℃~85℃)

◆Electromagnetic compatibility laboratory

◆OTA upgrade architecture (support remote firmware update)

4.Special equipment integration

◆Six-axis linkage machining center (gearbox machining accuracy DIN6 level)

◆3D pipeline pre-installation system (reduce on-site adjustment by 70%)

◆Dynamic balance detection (vibration ≤0.05mm at 3000rpm)